We decided to use the Sondors eBike as our base model to prototype with (based on their success on Kickstarter last year). After some testing and some modifications, we were able to successfully install Companion Bike Seat onto a Sondors eBike with a modified peg, specifically for ebikes. Included below are pictures of the bike seat installed on the Sondors, including close-ups of the modified pegs used for the installation.
I met Doug at ELV Motors in Sunnyvale CA a couple of months ago after he found us online and emailed me about more info on our bike seats. I went down and visited him at the bike shop, and after talking for an hour, decided to dive head first into creating a foot peg solution for ebikes where the throttle plugs into the rear axle. We decided to use the Sondors eBike as our base model to prototype with (based on their success on Kickstarter last year). After some testing and some modifications, we were able to successfully install Companion Bike Seat onto a Sondors eBike with a modified peg, specifically for ebikes. Included below are pictures of the bike seat installed on the Sondors, including close-ups of the modified pegs used for the installation. Now that we've proven out the concept, we're working on scaling out manufacturing for these pegs so that we can start offering them on the website. We should have ebike pegs available for ebikes with both 12mm and 14mm diameter axles within the next couple of weeks.
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The prototype modified peg for ebikes is finished and ready to test out and verify it works. There are two modifications to tour standard bike seat peg with this prototype. The first is a slot cut out of the side of the peg, to allow the power/throttle wire to feed through and back into the wheel. The second is the hole for the peg was tapped to M12x1.25 (12mm diameter by 1.25 mm thread pitch). This peg can screw directly onto 12mm diameter axles and does not require axle nuts to tighten down onto the frame. To install this peg, you'll disconnect the power/throttle wire from the axle, unscrew the existing axle nut, then screw on the ebike peg, feed the wire back through the slot in the peg, and connect it back up to the wheel. I'll provide more pictures of the peg once I've been able to install it on an appropriate ebike and make sure it works. Once it's proven out, I'll make these pegs available on the website!
eBikes today come in all sorts of different configurations: rear-wheel drive, front-wheel drive, mid-drive (power is applied to the crank set where the pedals are). For some rear-drive systems, the motor is housed in the center of the rear-wheel, and the throttle and control wire feeds in to the motor through the center-point of the rear-axle on one side. To date this configuration has posed a serious challenge to installing a Companion Bike Seat because this wire gets in the way of properly installing the peg onto that side of the rear axle. Last week I started working on a potential solution for this eBike setup, and I'm making good progress! Below is a picture of the almost-finished "prototype" peg, with a slot in the side to be able to feed the throttle wire through after installing the peg onto the axle. The only thing left is to get the proper sized tap to thread the holes of the peg so that it screws directly onto the axle (without required axle nuts). Once this is done, I'll be able to do a test-install with this updated peg and see if it works! Depending on how the test installation goes, I will hopefully be able to offer these "eBike pegs" for purchase on the website very soon!
First, I needed to remove the seat cushion and the stash-box from the top of the bike seat frame. Once those were removed, I used a rivet tool to affix the lock directly to the frame (since it feeds through the stash-box for our bike seats).
I had to come up with a modified seat-post mount, since his seat had two seat posts rather than one. But taking advantage of most of the existing components, I was able to come up with a solution that worked great! And the best part is, we have the makings of a new product line for Companion Bike Seats now: the Companion Cargo Rack! Being that our frames were load-tested at over 4,000 lbs, this is the beefiest bike rack on the market! Stay tuned for more on when we release our new cargo racks!
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November 2020
Remember, ALWAYS wear a HELMET!
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